The general definition of mold: In industrial production, various presses and special tools installed on the press are used to make metal or non-metallic materials into parts or products of the required shape through pressure. Such special tools are collectively called molds.
Description of the injection molding process: A mold is a tool for producing plastic products. It is composed of several groups of parts, and there is a molding cavity in this combination. During injection molding, the mold is clamped on the injection molding machine, the molten plastic is injected into the molding cavity, cooled and shaped in the cavity, and then the upper and lower molds are separated, and the product is ejected from the cavity and out of the mold through the ejection system, and finally the mold is closed For the next injection, the entire injection molding process is carried out cyclically.
Injection molding is one of the commonly chosen processes that help businesses to carry out large volume production of identical products. Numerous fields use injection molding as a prime production method, which is successful in various ways. If you are also looking for a plastic injection molding service, you should contact Ares.
Here you will find smooth dealing processes and high-quality final products out of injection molding. Variations of materials are available for producing your desired final product, which features high quality and is carried out with a fast turnaround time.
There are many reasons Ares could be the perfect rescue for you when looking forward to a reliable plastic injection molding service. A few of these reasons to choose us comprise the following:
CThe tolerance level of the parts manufactured under injection molding must be up to the mark. We always ensure that the dimensions and geometric complexities of the manufactured parts are seamless.Tight tolerance is very important because this leads to future production to be quick and cost-effective because the design is ready.
Our team of engineers is not only skilled but also sufficiently experienced. They carry out the task of manufacturing these parts in detail, keeping a keen eye on every single side of the component. Understanding the significance of geometrical complexity, our engineers ensure that the final product is up to the mark. Also, they provide an inspection of the final product before it has been delivered.
A consistent raw material supply is key to ensuring a fast turnaround time for the injection molding process. Hence, when choosing us, you can rest assured that the supply of raw materials in various options is regularly available to cater to your products.
We have created our setup, ensuring all the latest technological facilities and machineries are available for injection molding. This is because the advanced machineries allow us to explore new designs and complex layouts for you with better results.
The entire process of providing you with a final product is carried out in one place. Hence, you always obtain your final product manufactured adequately with the right finishing on the surface. Properly finished surfaces are very important for the final product and need the right kind of service to ensure perfection.
Our consultation service is not only available before and during the process. After receiving your products, we also ensure that you can contact us anytime you need our assistance. Our main aim is to be available for our clients at all times during as well as after production.
Overmolding
One of the ways injection molding for components could be carried out is by way of overmolding. In this process, the injection molded material
is poured over the existing workpiece and takes the shape of that workpiece.
This process of manufacturing components through injection molding is one of the cheapest techniques and offers an efficient approach. It is used widely for products that need an added layer, like a toothbrush.
Insert Molding
Insert molding is also not much different from overmolding, but the primary product over which a coating is added is not mandatory to be plastic. Instead, the metal base could also be used, and any plastic coating can be applied through the injection molding process.
Get A QuoteVarious materials could be a part of the plastic injection molding process to manufacture products, and some commonly used materials are included in the list.
● Nylon 66
● High-density polyethylene
● Polycarbonate
● ABS polycarbonate
● Polyphenylene sulfide
● Polypropylene
● Glass filled polyamide
● Thermoplastic elastomer
● Polystyrene
● Acrylic
Once your product is ready, you have various finishing options depending on the component's nature and the material chosen. However, we offer a few finishing options: heat staking, laser finishing, silk screening, texture finishing, pad printing, polishing, and custom color painting.
We have an online system where you can quickly get quotes by discussing your requirements with our engineers. After you have shared your expectations, our engineers will get back to you in a day to let you know the quote for your production.
We always look forward to reviewing design before the production starts, and this is because using this technique, we could quickly identify if any exists and fix them on time.
We have predictive modeling software, which always indicates the material's behavior upon transferring it into the mold. This opens a way to look forward to any needed changes to make it work better.
To develop a high-quality mold, we use the CNC machining process. This helps create a mold or tool for your final product without flaws.
We always send our clients a T1 sample so that they can review and inspect it before we start with the actual production.
We start initial production in a low volume with a trial basis; once the product is approved, we make the production process faster and in batches so that production time is less and offers cost-effectiveness.
Our inspection criteria allow you to receive the final components meeting the high-end design parameters.
What plastics can you use with injection molding?
One of the best things about injection molding is that all kinds of plastics can easily be used in this process. You can also choose a combination of different plastics to produce a component.
What plastics can you use with injection molding?
One of the best things about injection molding is that all kinds of plastics can easily be used in this process. You can also choose a combination of different plastics to produce a component.
What plastics can you use with injection molding?
One of the best things about injection molding is that all kinds of plastics can easily be used in this process. You can also choose a combination of different plastics to produce a component.
