In the current manufacturing landscape moving towards intelligent and refined processes, injection molds serve as the "key players" in product shaping. With their strong customization capabilities and excellent precision control, they bridge the gap between design creativity and industrial production. From everyday consumer electronics to the intricate components used in aerospace, injection molds significantly reduce production costs and enhance efficiency through their high-volume production characteristics and stable quality output. They have become a core technological support driving product iteration and upgrades across various industries.
When a home appliance brand launches a new smart refrigerator, it requires customized injection molds for plastic components such as refrigeration drawers and door handles. Given the projected annual production capacity of 500,000 units, the durability and production efficiency of the molds are critically important. We utilize high-strength mold steel and employ hot runner technology to optimize mold structure, extending the mold's lifespan to over 3 million cycles. Additionally, using mold flow analysis software, we precisely adjust the gate positions and cooling waterway layouts, reducing the formation cycle of individual components from 45 seconds to 32 seconds. The delivered molds not only meet the customer’s large-scale production needs but also maintain product dimensional deviations within ±0.1 mm, achieving a yield rate of 96% and helping the client gain a competitive edge in the fierce home appliance market.
For the aerospace company developing an adjustment handle for airplane seats, the challenges are even more stringent. This component must meet high strength, lightweight, and precision transmission requirements while adhering to aerospace-grade quality standards. We formed a multidisciplinary technical team that combines topology optimization design and micro-foaming injection molding processes to reduce weight while ensuring component strength. Using a five-axis machining center for fine processing, we achieved ultra-high dimensional accuracy of 0.02 mm. After repeated trial molds and parameter adjustments, the final mold produced adjustment handles that passed all performance indicators for aerospace material testing, successfully implemented in the seating system of a new passenger aircraft, receiving high praise from the client.
Whether your product needs are for mass production or extreme precision, we are confident in providing you with a full-service solution from initial design and mold manufacturing to post-maintenance. With over 20 years of industry experience, top-notch processing equipment, and innovative technology, we have successfully served over 500 enterprises. Choosing to collaborate with us means opting for efficiency, precision, and reliability. Contact us now to get a customized injection mold solution and let’s work together to create benchmark products in the industry!
